Team:Oxford/Applied Design Developing

Applied Design
Developing Our Design


Criteria for a suitable diagnostic device: considerations from the OpenPlant Forum

Our early design criteria was influenced by research into the challenges of designing new healthcare technologies in developing countries. Our research indicated that important considerations included the level of infrastructure present, the cost to the end-user and the amount of training required.

In order to gain an insight into various aspects of synthetic biology, members of our team attended the OpenPlant Forum in Cambridge, UK. Dr Tempest van Schaik gave a talk titled ’Designing Diagnostics’, using her expertise in the development of bench-to-bedside healthcare technologies and importance of the end-user experience.


From her talk, 3 key points stood out to us:

  1. Understand your analyte
    1. What is the context in which the kit will be understood?
    2. How exactly does taking blood work? Will we transport the blood to a different place, or do a spot-test by the bedside?
  2. Understand the users of the kit
    1. How will they be given the kit?
    2. Will they want to use it?
    3. Do they want it?
  3. Understand the diagnosis procedure
    1. What problems are encountered from an end-user perspective?
    2. Can we simulate a diagnostics procedure to discover any issues?


After discussing these findings as a team, we proposed a set of general criteria to guide our initial design brainstorming.

Our 4E’s Applied Design Framework

Applied design is an important component of most iGEM projects, and requires an integrated and holistic approach to ensure projects are considered from a ‘real-world’ perspective. Based on our findings from OpenPlant and research, the Oxford iGEM 2017 team came up with a framework for considering applied design - the 4 E’s (‘Effectiveness’, ‘Ease of use’, ‘Economics’ and ‘Environment & Safety’).

This provides a structured method for applied design considerations, and we hope that this framework may prove useful for future iGEM teams.

Effectiveness
  • How long will it take to get a clear result?
  • How will we ensure the test it sensitive and specific?
  • How can we ensure it can be used at the bedside?
Ease of Use
  • What equipment would be necessary to use it?
  • How can we present the result clearly?
  • What level of training would be required for the end-user?
Economics
  • What materials will be used?
  • Will it be feasible to transport our device in large quantities?
  • How can we alter it to reduce the cost?
Environment & Safety
  • Can we reduce risks associated with using GMOs in healthcare technologies?
  • How can we ensure our product is sustainable and environmentally friendly?
  • How will the end-user dispose of any used materials?
Figure 1: Four E's framework for Applied Design

Cell-free Systems

One of the first things we realised when planning our kit was that a cell based diagnostic would require a cold chain for transportation and maintenance of the culture once they had arrived in location and were being used for the kit. Whilst exploring the recent advantages in the synthetic biology literature we discovered a paper from Pardee at al. (2016), describing a method for freeze-drying cell lysate for use as a cell-free transcription-translation system. This was perfect, as there was no need for a cold chain, and the lysate could be produced cheaply and easily. At the open plant forum we received lots of ideas from talks by Jim Swartz and Keith Pardee. We discussed our project further with Keith Pardee, who gave us lots of practical advice on designing an optimal circuit for cell-free expression, influencing are decision to add pre-synthesised TetR to our kit rather than producing it in our kit, as we’d originally planned on doing.

After further reading, including papers from Garamella et. al (2016), we improved the theoretical design of our kit by discovering that we could use linear DNA from a PCR reaction for our kit, rather than plasmid DNA therby almost eliminating the risk of environmental contamination, because bacteria will not take linear DNA up as easily as a plasmid.

The final DNA-based part of the kit would be:

  • Cell lysate, which can be mass-produced
  • PCR product ofr our circuitry thtat produces the TEV protease,
  • The TetR with the specific cleavage sequence that will be produced separately and added to the reaction.

These would all be freeze-dried in the well of our kit.


During our research into cell-free, we noted a lack of information regarding its use in the field. This led us to produce a report on cell-free technology, which you can find below.



Figure 2: A diagram showing the production process for cell-free technology

Initial Design Iterations

Our starting point involved the detection of cruzipain in a sample of blood, however we needed to design an output system and a method for reading the output. By applying our criteria to a cell-free diagnostic system, we were able to propose some early design options. We discussed these as a group, compared the relative merits of each, and decided which would be most suitable to carry on with.

Early Stage: Output Ideas

Table 1: Pros and Cons of initial output ideas
Color Dye Clotting System
Advantages
  • Equipment is easy to obtain
  • Relatively cheap
  • Would fit into current infrastructure
  • Provides a quantitative measure of coagulation
  • Decreases analysis time
  • Can use a smaller volume of blood (fingerprick)
Disadvantages
  • Involves blood collection, requiring phlebotomy skills and training
  • Result may not be entirely clear
  • Inversion of the tube could affect coagulation speed
  • Blood clotting output might not be produced quickly enough
  • Incorporating the DNA/OMV system could be difficult
  • May not be applicable for large volumes of blood

From our research we found that the ‘clot-buster’ drug streptokinase is naturally produced by bacteria inspiring us to use the properties of blood to our advantage: our output could interfere with the blood clotting system to produce a result.

With a coloured dye output, visualisation of the result would require the plasma to be isolated; this would increase the complexity and cost of the test.

Furthermore, a key goal for our applied design was to ensure it could be used in a scenario with minimal training and limited resources. Findings from the National Congenital Chagas Program in Bolivia (2004-2009) showed that follow-up after diagnosis was a major difficulty in controlling the disease; as such, an immediate bedside test would be most ideal. Isolation of plasma would require resources which may not be available at the bedside/in all healthcare settings.

Having reviewed these two options, we came to the conclusion that a system based around blood clotting as an output would be most suitable.

Late Stage: Ideas to measure blood clotting output

Table 2: Potential ideas for measuring output
Blood collection tube Microfluidics
Advantages
  • Many current spot tests use colour as an indicator
  • Clear presentation of the result
  • Possible to design bacteria to produce a clotting inhibitor
  • Can perform test on blood sample without requiring preparation
Disadvantages
  • Difficult to distinguish against the colour of blood
  • Can't isolate plasma easily
  • May be difficult to visualise clotting
  • Result may be too subjective

  • Blood Collection Tube: Our research showed that most blood collection tubes are lined with anticoagulation factors, in order to prevent blood from clotting. This inspired us to produce a collection tube lined with our freeze-dried cell-free system.
  • Microfluidics: Two papers published by Steckl et al. (Lab on a Chip 2014, Biomedical Microdevices 2017) inspired us to consider a new method to screen for blood coagulation. Steckkl and colleagues presented a cheap, point-of-care blood coagulation assay, which utilised microfluidics in a paper-based device.

Whilst simple, we decided that the blood collection tube method may not produce a clear result, which was an important consideration.

Blood-clotting System: Hirudin vs Bivalirudin

Hirudin is a 65-amino acid peptide produced by leeches, and is used widely in the medical field as an anticoagulant. It is mass produced and purified using recombinant technology; initially hirudin was proposed as the output of our DNA/OMV systems, as recombinant hirudin expression in E. coli was shown to be efficient from the literature.

Applying our 4E’s framework to our decision to use hirudin led us to explore cost-friendly alternatives. We came across bivalirudin, a congener of hirudin with a similar mechanism of action. However, importantly, bivalirudin is a smaller peptide at only 20-amino acids in length. As a result, our cost analysis showed that it would be cheaper to synthesise bivalirudin chemically than to produce hirudin recombinantly. This cost-difference provides a significant advantage in ensuring maximal availability of our kit.

Integrating Our Ideas Into A Design

We began by sketching ideas on paper and sharing our thoughts during a group meeting. Following advice from Dr Tempest van Schaik, we produced a simple cardboard model of our design to view it from the end-user’s perspective. This guided some key changes for example our design originally included positive control and negative control indicators, but we realised that this created a bulky, complicated device requiring three blood samples, and would increase our costs. Ultimately, we determined that by keeping the device as streamlined and inexpensive as possible, healthcare professionals using the kit could simply repeat the test for any inconclusive results.