This year, we focus on an important chemical organic synthesis raw material – acrylic acid. We hope to
build an cell factory to achieve "all green" production of acrylic acid efficiently, so
we choose glycerol as the raw material for microbial cell factories to produce bulk chemical products.
Glycerol has the advantage of being cheap and environmentally-friendly, and allaying the pressure on
the by-product waste in the production of biodiesel. In addition, compared to glucose, xylose and
other carbohydrate substrates, glycerol metabolism can produce higher reducing power.
Complex synthetic pathway, vague synthetic mechanism and low efficiency of the synthesis, are the
current shortcomings of acrylic biosynthesis method.How to come up with a short and efficient acrylic biosynthetic pathway to build a highly efficient acrylic acid biosynthetic factory is the key to success! This is also
the entry point for our project this year.
Overview of existing and hypothetical metabolic pathways for biosynthesis of acrylate from sugars.
In the previous experiments, we had further demonstrated the new function of ceaS2 enzyme, which can catalyze the production of acrylic acid with DHAP (dihydroxy acetone phosphate) or G3P (glyceraldehyde 3-phosphate) as substrate. Because acrylic acid is not the main product of ceaS2 enzyme, the catalytic
effect of wild-type ceaS2 enzyme is very weak and the yield of acrylic acid is only 1mg / L. So we
carried out engineering modification of this enzyme to improve the catalytic effect of the core part.
We used the AEMD (Auto Enzyme Mutation Design) platform to identify mutational sites and screened
for high catalytic efficiency by HPLC (High Performance Liquid Chromatography) and HTS (High throughput screening) of the ceaS2 mutant.
In the selection of the chassis organisms, we chose E. coli which is a kind of classic chassis organism
in prokaryote and Saccharomyces cerevisiae which is the most easily manipulated chassis organism
in eukaryotes.
E.coli - V.S - S.cerevisiae
The GDC (GlyDH-DAK-ceaS2) pathway was designed in order to improve the ability of chassis cells
to convert glycerol to DHAP and finally synthesize acrylic acid. We also added NOX (NADH dehydrogenase)
and CAT (Catalase) to this pathway to provide the required reducing power for GlyDH by two layers
of substrate circulation. Ultimately, GNCDC (GlyDH-NOX-CAT-DAK-ceaS2) is our desired new biosynthetic
pathway of acrylic acid.
In order to determine the effect of the new route on the yield of acrylic acid before the wet experiment
and to analyze the stability and robustness of the new route, we asked SCAU-China to help us did
the work of metabolic flow modeling. We analyzed the changes of carbon flux of the two key intermediates,
DHAP and G3P, before and after joining the new pathway. The modeling results show that the new pathway
can increase the carbon flow of DHAP and G3P, thereby contributing to the increase in the production
of acrylic acid.
the GNCDC(GlyDH-NOX-CAT-DAK-ceaS2) pathway for E.coli
the GNDC(GlyDH-NOX-DAK-ceaS2) pathway for S.cerevisiae
We used whole cell catalysis to carry out the initial acrylic acid synthesis "fermentation" process.
The advantage of whole cell catalysis is that the intracellular complete multi-enzyme system can
achieve the cascade reaction of enzyme, so as to make up the deficiency of cascade reaction in reaction
which only uses pure enzyme and improves the catalytic efficiency. While eliminating the complex process
in enzyme purification, it is easier to carry out the reaction and lower production costs.
We optimized the reaction process, selected the carbon source, buffer, temperature, pH, reaction
time and other conditions to optimize the production process of the cell factory.
We also made Hardware(Click Here) to simulate the industrial production process of acrylic acid!